Hypotube Counting
Industry: Medical Device
The Challenge
A leading medical device manufacturer struggled with accurately counting hypotubes, a critical component in their production process. Their existing weight-based counting systems had an error margin of ±5%, leading to significant yield losses, production inefficiencies, and compliance risks. In an industry where precision is paramount, they needed a more reliable and accurate solution to minimize these losses and ensure smooth operations.
Solution
We introduced Viskam, our AI-Powered Vision Solution, as a response to the challenges faced by our customer. By integrating advanced AI and computer vision directly onto the camera, Viskam was able to count with precision, reducing error rates to as low as 0.03%. This not only eliminated the ±5% error margin from their weight-based system but also drastically minimized yield losses.
Results
With Viskam’s real-time monitoring and decision-making capabilities, the manufacturer improved production efficiency, reduced waste, and ensured consistent product quality, all while lowering overall operational costs.
